Six Ways to Maximise Manufacturing Efficiency

If you are working in the manufacturing sector, there are a number of ways to maximise efficiency – six of which are outlined below.

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1: Optimising Material Usage

Optimising the amount of materials that used helps to keep costs down and reduce environmental impact. As part of this, all initial designs should incorporate material-saving aspects, including using recycled materials and efficient equipment.

2: Standardise Processes

Implementing standardised procedures is a great way of improving efficiency. This can reduce downtime, enhance quality and ensure consistent output and optimise resource utilisation.

Tips to help with this include creating Standard Operating Procedures and checklists for every job-role and piece of equipment and investing in training employees on a variety of tasks so that they can help each other and troubleshoot any issues.

3: Organise Workspaces

Better-organised workspaces help to maximise productivity. They can also help reduce workplace accidents, and reduce errors. Tips to help with workspaces include using visual cues such as floor markings, colour-coding and signage.

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4: Move to Preventive Maintenance

Ad-hoc repairs and reactive maintenance are very common, yet they are far from efficient. By adopting preventive maintenance, downtime can be minimised, and potential issues can be identified/addressed before they become major ones.

Regular inspections and the use of sensors can help to identify wear and tear, the need for replacement parts and potential malfunctions.

5: Embrace Technology

There are a multitude of technologies that can help maximise efficiencies. These include:

  • Automation of repetitive tasks
  • CNC technology and robots/robotic arms
  • Manufacturing Execution Systems software
  • Simulation software
  • Data analytics

6: Upgrade Equipment

Outdated equipment can hinder productivity. Therefore investing in modern machinery can boost manufacturing efficiency. Upgrading equipment will often pay for itself in the longer term through increased productivity.